3DCeram leverages FCP, an innovative technology to manufacture made-to-measure or small series of bone substitutes (intervertebral cages and tibial osteotomy wedges) and cranial or jawbone implants.
FCP: a unique process for porosity control
FCP technology makes possible to control the location and geometry of the pores of ceramic substitutes, unlike implants that are made porous by adding organic foam or porogens. Porosity structured in three dimensions and constant diameter of the fully interconnected pores promote osteointegration and mechanical strength of substitutes. Compressive mechanical strength is between three and five times higher than that of conventional porous structures. FCP can therefore greatly reduce the risk of post-operation inflammation caused by micro debris that breaks when handling and positioning the implant.
Reconstructive surgery: the surgeon adjusts the medical device to the patient.
3DCeram has developed a unique stereolithography based technology for the manufacture of made-to-measure bioceramic cranial or jawbone implants named BioCranium®. Our custom hydroxyapatite ceramics implants allow the replacement of the important osseous defects of the dome of the skull and the jawbone part, thus guaranteeing the protection of the subjacent anatomical structures. This custom method is also used in reconstructive surgery for the patients carrying, or likely to be carrying, of a loss of cranio-facial osseous substance, after a surgical act. The ceramic implants are an alternative to the osseous grafts which very often come from the patient himself, and thus avoid him additional pains.
The surgeon remains at the heart of the operation that he controls by adjusting the medical device to the pathology of his patient. The 3D digital model of the bone defect to be repaired is made directly using the patient’s pre-surgery scan and in accordance with the instructions from the surgeon. He analyzes and decides on the right shape, location and structure of the porous zones adequate to support the integration of the prosthesis. The implant, accurate to one tenth of a millimeter and made in a very short time, is ideally suited to the morphology of the patient for a high quality reconstruction.
Foster osteoconduction and bone remodeling.
Calcium phosphates, such as hydroxyapatite or tricalcium phosphates, are the synthetic materials closest to bone. They are widely renowned in medical circles for their osteoconductive properties, especially when the macropores size and porosity of interconnection are controlled. They have minimal risk of rejection. Thanks to this controlled porosity, bone substitutes made by 3DCeram are fully biocompatible
Functions insured :
The process FCP allows the surgeon to create the adequate part and to decide not only on the shape of the prosthesis but also on the porous zones of the implant, which facilitate the osseointegration. The porosity of our implants is structured in 3 dimensions and the diameter of pores is constant, that gives a greater mechanical strengh. Indeed, for the same porous volume, the mechanical strengh in compression was measured between 3 and 5 times superior to the classic porous structures.
Qualities of our bone substitutes made by FCP (Fast Ceramic Production) :
- Good mechanical properties
- Medium-term resorbable
- Easy to stock
- Easy to work